
Highway Signs & Direction Boards Manufacturer
NHAI Approved | Gantry Signs | Cantilever Signs | Route Markers
TMR Traffic Safety specializes in manufacturing large-format highway signs for NHAI projects, state highway authorities, and expressway operators. Our direction boards provide essential guidance to motorists on India's expanding highway network.
Complete Highway & Direction Signage Solutions
NHAI approved signage for all highway applications
Route Marker Signs
- National Highway (NH) route markers
- State Highway (SH) route markers
- Major District Road (MDR) markers
- Expressway identification signs
- Junction number plates
Directional Guide Signs
- Advance direction signs (2km, 1km, 500m)
- Exit direction signs
- Confirmatory signs
- Destination signs
- Distance signs
Location Identification Signs
- Toll plaza signs
- Rest area signs
- Service area signs
- Emergency phone signs
- Hospital/facility signs
Regulatory Highway Signs
- Speed limit panels
- Lane control signs
- No stopping zones
- Truck/lane restrictions
- Variable message sign (VMS) panels
MORTH Specifications for Highway Signs
All signs comply with IRC:79-2019 and MORTH specifications for national highway projects
Sign Size Standards
| Route Marker | 600x450 | Standard highways |
| Direction Sign | 1500x900 | Single destination |
| Direction Sign | 2400x1200 | Multiple destinations |
| Direction Sign | 3000x1500 | Expressways |
| Exit Sign | 1200x900 | Interchanges |
| Toll Plaza Sign | Custom | Toll facilities |
Letter Height Requirements
| Design Speed | Minimum Letter Height |
|---|---|
| Up to 50 km/h | 150mm |
| 51-80 km/h | 200mm |
| 81-100 km/h | 250mm |
| 101-120 km/h | 300mm |
| Above 120 km/h | 400mm |
Gantry vs Cantilever Signs - Which to Choose?
Understanding the difference between gantry signs and cantilever signs for highway project planning
Feature Comparison
| Feature | Gantry Mounted Signs | Cantilever Signs |
|---|---|---|
| Structure | Portal frame spanning across carriageway | Single arm extending from one side |
| Visibility | Visible to both directions simultaneously | Visible to one direction |
| Cost | Higher (requires more material) | Lower (simpler structure) |
| Installation | Requires road closure, complex foundation | Easier installation, smaller foundation |
| Maintenance | Requires traffic management for access | Easier access from shoulder |
| Best For | High-speed expressways, urban highways | State highways, rural roads |
| Wind Load | Higher resistance needed | Moderate resistance |
Gantry Mounted Signs
Gantry signs are overhead sign structures spanning across the entire carriageway. Essential for high-speed corridors where drivers cannot look sideways.
- Span15m - 40m (depending on carriageway width)
- Height5.5m - 7m (clearance above road)
- StructureSteel portal frame with foundation bolts
- FoundationRCC with anchor bolt assembly
- Wind LoadDesigned for 180 km/h wind speed
Cantilever Signs
Cantilever signs extend from a single support on the roadside. Ideal for state highways with moderate traffic and locations with limited overhead clearance.
- Arm Length3m - 12m
- Height5.5m - 7m (clearance)
- StructureTubular or I-section steel pole
- FoundationRCC foundation with base plate
- Wind LoadDesigned for 150 km/h wind speed
Sign Board Construction
- Backing Material: Aluminum Alloy 3105-H16 or ACP
- Thickness: 2.0mm - 4.0mm
- Sheeting: High Intensity Prismatic (Type IV)
- Alternative: Diamond Grade (Type V) for critical signs
- Edging: Aluminum U-channel or welded frame
- Mounting: Stainless steel clamps and hardware
Gantry Structure Details
- Main Beams: ISMB 400/500 or tubular sections
- Cross Beams: ISMB 200/250
- Material: Mild Steel (IS:2062)
- Coating: Hot-dip galvanized (600 GSM minimum)
- Paint: Epoxy primer + PU paint
Cantilever Structure Details
- Pole: Tubular 300mm OD or octagonal
- Arm: Tubular 200mm OD or I-section
- Material: Mild Steel (IS:2062)
- Coating: Hot-dip galvanized (600 GSM)
- Foundation: RCC M30 with anchor bolts
Foundation Requirements
| Structure Type | Foundation Size | Depth |
|---|---|---|
| Gantry (2-leg) | 2.5m x 2.5m x 3.0m | 3.0m |
| Cantilever | 2.0m x 2.0m x 2.5m | 2.5m |
| Shoulder Mount | 1.0m x 1.0m x 1.5m | 1.5m |
Frequently Asked Questions
Find answers to common questions about our highway signs
Gantry signs span across the entire carriageway on a portal frame, providing visibility to both directions simultaneously. Cantilever signs extend from a single roadside support and serve one direction. Gantries are preferred for high-speed expressways, while cantilevers are cost-effective for state highways.
Still have questions?
Call +91-9902250005