Highway Signs & Direction Boards

Highway Signs & Direction Boards Manufacturer

NHAI Approved | Gantry Signs | Cantilever Signs | Route Markers

TMR Traffic Safety specializes in manufacturing large-format highway signs for NHAI projects, state highway authorities, and expressway operators. Our direction boards provide essential guidance to motorists on India's expanding highway network.

IRC:79-2019 Compliant
MORTH Certified Factory
100+ Highway Projects Completed
Call: +91-9902250005

Complete Highway & Direction Signage Solutions

NHAI approved signage for all highway applications

Route Marker Signs

  • National Highway (NH) route markers
  • State Highway (SH) route markers
  • Major District Road (MDR) markers
  • Expressway identification signs
  • Junction number plates

Directional Guide Signs

  • Advance direction signs (2km, 1km, 500m)
  • Exit direction signs
  • Confirmatory signs
  • Destination signs
  • Distance signs

Location Identification Signs

  • Toll plaza signs
  • Rest area signs
  • Service area signs
  • Emergency phone signs
  • Hospital/facility signs

Regulatory Highway Signs

  • Speed limit panels
  • Lane control signs
  • No stopping zones
  • Truck/lane restrictions
  • Variable message sign (VMS) panels

MORTH Specifications for Highway Signs

All signs comply with IRC:79-2019 and MORTH specifications for national highway projects

Sign Size Standards

Route Marker600x450Standard highways
Direction Sign1500x900Single destination
Direction Sign2400x1200Multiple destinations
Direction Sign3000x1500Expressways
Exit Sign1200x900Interchanges
Toll Plaza SignCustomToll facilities

Letter Height Requirements

Design SpeedMinimum Letter Height
Up to 50 km/h150mm
51-80 km/h200mm
81-100 km/h250mm
101-120 km/h300mm
Above 120 km/h400mm

Gantry vs Cantilever Signs - Which to Choose?

Understanding the difference between gantry signs and cantilever signs for highway project planning

Feature Comparison

FeatureGantry Mounted SignsCantilever Signs
StructurePortal frame spanning across carriagewaySingle arm extending from one side
VisibilityVisible to both directions simultaneouslyVisible to one direction
CostHigher (requires more material)Lower (simpler structure)
InstallationRequires road closure, complex foundationEasier installation, smaller foundation
MaintenanceRequires traffic management for accessEasier access from shoulder
Best ForHigh-speed expressways, urban highwaysState highways, rural roads
Wind LoadHigher resistance neededModerate resistance

Gantry Mounted Signs

Gantry signs are overhead sign structures spanning across the entire carriageway. Essential for high-speed corridors where drivers cannot look sideways.

  • Span15m - 40m (depending on carriageway width)
  • Height5.5m - 7m (clearance above road)
  • StructureSteel portal frame with foundation bolts
  • FoundationRCC with anchor bolt assembly
  • Wind LoadDesigned for 180 km/h wind speed

Cantilever Signs

Cantilever signs extend from a single support on the roadside. Ideal for state highways with moderate traffic and locations with limited overhead clearance.

  • Arm Length3m - 12m
  • Height5.5m - 7m (clearance)
  • StructureTubular or I-section steel pole
  • FoundationRCC foundation with base plate
  • Wind LoadDesigned for 150 km/h wind speed

Sign Board Construction

  • Backing Material: Aluminum Alloy 3105-H16 or ACP
  • Thickness: 2.0mm - 4.0mm
  • Sheeting: High Intensity Prismatic (Type IV)
  • Alternative: Diamond Grade (Type V) for critical signs
  • Edging: Aluminum U-channel or welded frame
  • Mounting: Stainless steel clamps and hardware

Gantry Structure Details

  • Main Beams: ISMB 400/500 or tubular sections
  • Cross Beams: ISMB 200/250
  • Material: Mild Steel (IS:2062)
  • Coating: Hot-dip galvanized (600 GSM minimum)
  • Paint: Epoxy primer + PU paint

Cantilever Structure Details

  • Pole: Tubular 300mm OD or octagonal
  • Arm: Tubular 200mm OD or I-section
  • Material: Mild Steel (IS:2062)
  • Coating: Hot-dip galvanized (600 GSM)
  • Foundation: RCC M30 with anchor bolts

Foundation Requirements

Structure TypeFoundation SizeDepth
Gantry (2-leg)2.5m x 2.5m x 3.0m3.0m
Cantilever2.0m x 2.0m x 2.5m2.5m
Shoulder Mount1.0m x 1.0m x 1.5m1.5m

Frequently Asked Questions

Find answers to common questions about our highway signs

Gantry signs span across the entire carriageway on a portal frame, providing visibility to both directions simultaneously. Cantilever signs extend from a single roadside support and serve one direction. Gantries are preferred for high-speed expressways, while cantilevers are cost-effective for state highways.

Still have questions?

Call +91-9902250005